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Article: Production at the Woolmill - Warping

Production at the Woolmill - Warping
Production

Production at the Woolmill - Warping

Warping is the preparation of the warp threads (known as ends) which run vertically from the top to bottom of a piece of fabric. The threads are set out in a pre-determined colour pattern - the number of threads in the warp varies according to the fineness of the yarn and the density and width of the fabric required.

Warping was originally carried out by hand on warping stakes, a process which is still sometimes used for short sample lengths and design blankets. For production runs, the warp yarns are wound from cones onto our sectional warper in the pre-determined colour sequence.

When the warp is ready, it is wound onto a circular beam and 'drawn' through individual heddles on shafts. These shafts are raised and lowered in the loom to determine the warp and weft interlacing.

From the heddles, the threads are sleyed through a reed, which is essentially a comb, to determine the fixed width in loom and the regular spacing of warp threads.

The above photos feature our super soft Carron Throw, made from 100% Geelong Lambswool.

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Production at the Woolmill - Plying and Hanking
Production

Production at the Woolmill - Plying and Hanking

After spinning, multiples of the single yarn can be plied together to form a two, three, four-fold yarn. The amount of twist can vary according to the end use of the yarn. For example, our Knitti...

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Production at the Woolmill - Weaving
Production

Production at the Woolmill - Weaving

Weaving is the introduction of the weft yarn, known as picks which run horizontally across the fabric. At Knockando Woolmill weaving is carried out on our Dornier Rapier looms and Victorian Dobcros...

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